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限矩型液力偶合器的功能介紹

2022-08-15 17:47:23

發動機、往復泵式機械等,在運轉時產生強烈的扭振,使零件承受反復應力,易使支撐和基座產生共振,造成嚴重后果。應用液力偶合器,可以利用高速旋轉(zhuan)的(de)工作液(ye)體的(de)慣性阻尼(ni)作用,使其扭振(zhen)得以衰竭(jie),有效地隔離原動機與工作機之間的(de)扭振(zhen)。

機(ji)器靜(jing)止時,由于(yu)(yu)傳(chuan)動(dong)(dong)(dong)系(xi)統(tong)中各(ge)元件(jian)(jian)之間存(cun)在著間隙,撓性(xing)構(gou)件(jian)(jian)是(shi)松弛的,因而(er)在啟動(dong)(dong)(dong)瞬(shun)間施(shi)加(jia)于(yu)(yu)電(dian)動(dong)(dong)(dong)機(ji)的力矩(ju)是(shi)很小(xiao)的。當電(dian)動(dong)(dong)(dong)機(ji)迅速加(jia)速,由于(yu)(yu)傳(chuan)動(dong)(dong)(dong)元件(jian)(jian)間隙被消除,撓性(xing)構(gou)件(jian)(jian)張(zhang)緊(jin),力矩(ju)突然施(shi)加(jia)于(yu)(yu)電(dian)動(dong)(dong)(dong)機(ji),從(cong)而(er)產生沖擊與振動(dong)(dong)(dong)。由于(yu)(yu)液力偶(ou)合器的泵(beng)(beng)輪(lun)力矩(ju)與其(qi)轉速的平方成(cheng)正比,因而(er)在啟動(dong)(dong)(dong)過程中,施(shi)加(jia)于(yu)(yu)電(dian)動(dong)(dong)(dong)機(ji)的力矩(ju)是(shi)隨轉速升高而(er)逐漸增大的,即當電(dian)動(dong)(dong)(dong)機(ji)起動(dong)(dong)(dong)瞬(shun)間泵(beng)(beng)輪(lun)因轉速低(di)而(er)力矩(ju)甚微,電(dian)機(ji)近似(si)于(yu)(yu)帶動(dong)(dong)(dong)泵(beng)(beng)輪(lun)空載起動(dong)(dong)(dong),因而(er)應用它減少啟動(dong)(dong)(dong)時的沖擊和振動(dong)(dong)(dong)。

機(ji)器(qi)運(yun)轉時(shi),運(yun)動部分貯(zhu)存很大動能,其(qi)中很大一(yi)部分貯(zhu)蓄在(zai)(zai)高速(su)旋(xuan)轉的(de)電動機(ji)轉子中。負載突然被制動時(shi),將產生(sheng)很大的(de)動力載荷(he)。這(zhe)時(shi),原動機(ji)和工(gong)作機(ji)所有(you)運(yun)動質量(liang)的(de)動能,都在(zai)(zai)瞬(shun)間釋放(fang)出來,為破壞機(ji)器(qi)零件而做(zuo)功。

應(ying)用液力偶合器,若負(fu)載(zai)突然(ran)被(bei)制動(dong),制動(dong)的(de)(de)(de)只是(shi)負(fu)載(zai)的(de)(de)(de)本身,而電(dian)動(dong)機的(de)(de)(de)轉速不(bu)低(di)于尖峰力矩時(shi)的(de)(de)(de)轉速,即使是(shi)降速也(ye)不(bu)超過10%。因(yin)此,突然(ran)制動(dong)所產生的(de)(de)(de)功(gong)比(bi)采用液力偶合器時(shi)大為(wei)減少,能(neng)夠防止電(dian)動(dong)機和負(fu)載(zai)動(dong)力過載(zai),從而保護電(dian)動(dong)機不(bu)被(bei)燒毀。

電(dian)(dian)機(ji)(ji)空載起動(dong)(dong)(dong)節(jie)能(neng)。采(cai)用液力偶(ou)合器,由(you)于(yu)電(dian)(dian)機(ji)(ji)與載荷啟(qi)(qi)(qi)(qi)動(dong)(dong)(dong)分開(kai),故(gu)啟(qi)(qi)(qi)(qi)動(dong)(dong)(dong)電(dian)(dian)流(liu)相互錯開(kai)、不(bu)疊(die)加,降低了(le)啟(qi)(qi)(qi)(qi)動(dong)(dong)(dong)電(dian)(dian)流(liu)峰(feng)值(zhi)及持(chi)續時間,減少了(le)功率損(sun)失(shi),故(gu)起動(dong)(dong)(dong)節(jie)能(neng)。尤其(qi)是在多電(dian)(dian)機(ji)(ji)驅動(dong)(dong)(dong)、執行順序(xu)延(yan)時啟(qi)(qi)(qi)(qi)動(dong)(dong)(dong)時,可使各電(dian)(dian)機(ji)(ji)啟(qi)(qi)(qi)(qi)動(dong)(dong)(dong)電(dian)(dian)流(liu)錯開(kai),總(zong)啟(qi)(qi)(qi)(qi)動(dong)(dong)(dong)電(dian)(dian)流(liu)峰(feng)值(zhi)大(da)幅度下降,啟(qi)(qi)(qi)(qi)動(dong)(dong)(dong)節(jie)能(neng)更為顯著。

運(yun)行節能。采(cai)用液力偶合器,電機空載起(qi)動后以高(gao)轉速下(xia)的(de)力矩啟動負載,如匹(pi)配(pei)得當,電機可(ke)(ke)以以95%左右的(de)尖峰力矩,去啟動負載;從而提高(gao)了電機的(de)啟動負載能力,因此(ci)可(ke)(ke)降低配(pei)用電機的(de)基座號,改變了“大(da)馬拉小車”的(de)欠載運(yun)行狀況。

限矩型液力偶合器可使電(dian)機空載(zai)起動(dong)并(bing)快速(su)完成電(dian)機啟動(dong),而(er)負載(zai)可以平(ping)穩緩慢啟動(dong),使啟動(dong)時間(jian)加長,使負載(zai)加速(su)力(li)矩降低,對(dui)其大慣(guan)量沉重(zhong)負載(zai)起動(dong)極為有利。

對同步驅動(dong)有嚴格要(yao)求時,可通過調整(zheng)偶合器(qi)的充(chong)液(ye)量(liang)(liang),對輸入轉速(su)低的偶合器(qi)適當充(chong)液(ye),即(ji)可達到(dao)同步驅動(dong)要(yao)求。對差(cha)(cha)速(su)啟(qi)動(dong)要(yao)求的系統(tong),對充(chong)液(ye)量(liang)(liang)作適當的調整(zheng),使偶合器(qi)充(chong)液(ye)量(liang)(liang)稍有差(cha)(cha)異,即(ji)可達到(dao)差(cha)(cha)速(su)啟(qi)動(dong)的目的。

由于(yu)液(ye)力(li)(li)偶(ou)(ou)合器是依靠液(ye)體傳遞動力(li)(li)的(de)柔性“軟”連(lian)接,主要(yao)構件泵輪和(he)渦(wo)輪沒有磨損,并可減緩沖擊和(he)工作機(ji)扭振。當工作機(ji)超載(zai)時,液(ye)力(li)(li)偶(ou)(ou)合器保護電機(ji)和(he)工作機(ji)不受(shou)損,大大延長(chang)了電機(ji)和(he)工作機(ji)壽命,節省維修費(fei)用和(he)停(ting)工損失,另外,與摩擦離合器相比,液(ye)力(li)(li)偶(ou)(ou)合器壽命長(chang),總維修費(fei)用低。

液力偶合器

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